Organic chemistry

Synthesis of derivatives of natural products

Organic synthesis has always been an essential technology for the use of natural products. With the increasing availability of biobased feedstocks these compounds can be used for the synthesis of products for different applications. For the support of our partners, we offer services from literature studies for the development of synthetic procedures in lab scale.

 

Building blocks for new biobased thermoplastic polymers

One of our main topics in the field of “Organic Chemistry“ is the modification of natural products. Typical substrates are terpenes, which we modify to monomers for the synthesis of new biobased polymers.

An example is the synthesis of lactams from 3-carene. We were able to selectively synthesize two different lactam isomers, one of which can be polymerized to a semicrystalline, the other to a fully amorphous polyamide.

Another example of our work is the combination of bio- and chemocatalysis for the conversion of camphor to diols and diamines which can be polymerized to polyamides and polyesters (doi.org/10.1002/cctc.201300344). An obvious modification of terpenes is the epoxidation of the double bond in the terpene molecules, which was intensively studied chemically as well as by enzymes. So also the epoxidation of terpenes which easily isomerize under acidic conditions is possible.

 

Building blocks for epoxy resins

Next to the modification of terpenes for the synthesis of polyamides and polyesters we work on the production of a prepolymer as starting material for epoxyresins based on limonene.

 

Modified biopolymers

Additionally to the synthesis of monomers for polymerization reactions we work on the modification of polysaccharides, which is another important topic in the innovation field. In the ChitoMat project we are working on chitin derivatives which can be processed thermally. So new polymers can be synthesized by combination of classical synthesis and the use of biobased resources. The goal is to develop a new biobased polymer for additive manufacturing.

 

Scale-up

After the development of new synthetic procedures in the lab, the equipment and the know-how for a first scale-up into an automatized 4-liter reactor (LabMax from Mettler-Toledo) and a second scale-up to a volume of 100 liters in the technical-scale modules at Fraunhofer CBP is available.

Terpene-based polyamides: Caramid-R® and Caramid-S®

Caramid-R® and Caramid-S® are examples of a new class of polyamides that are produced from monoterpenes which are a side product of the pulp and paper industry. Starting from 3-carene, new lactams are synthesized by a patented process and subsequently polymerized to Caramid-R® and Caramid-S®.

 

 

… for further information refer to our press release:

Services

  • Literature and patent studies, e.g. on
    • Synthesis of special chemicals
    • Removal of impurities in chemical products
    • Availability and suitability of biobased plastics for the packaging of food
  • Evaluation of an optimized synthetic procedure for target products
  • Synthesis of biobased alternatives for fossil compounds
  • Optimization of chemical reactions by design of experiment
  • Scale-up of reactions into the 4-liter scale

Publications

Stockmann, P. N., Van Opdenbosch, D., Poethig, A., Pastötter, M., Lessig, S., Raab, J., Woelbing, M., Falcke, C., Winnacker, M,, Zollfrank, C., Strittmatter, H., Sieber, V. Biobased chiral semi-crystalline or amorphous high-performance polyamides and their scalable stereoselective synthesis. Nature Communciations, 2020, 11(1), 1-12, https://doi.org/10.1038/s41467-020-14361-6.

Stockmann P. N., Pastötter, D. L., Wölbing, M., Falcke, C., Winnacker, M., Strittmatter, H., Sieber, V. New Bio-Polyamides from Terpenes: α-Pinene and (+)-3-Carene as Valuable Resources for Lactam Production. Macromolecular Rapid Communications, 2019, 40 (11), 1800903, https://doi.org/10.1002/marc.201800903.

Ranganathan, S., Tebbe, J., Wiemann, L.O., Sieber, V. Optimization of the lipase mediated epoxidation of monoterpenes using the design of experiment – Taguchi method. Process Biochemistry, 2016. 10: p. 1479-1485, https://doi.org/10.1016/j.procbio.2016.07.005.

Hofer, M., Strittmatter, H., Sieber, V. Biocatalytic Synthesis of a Diketobornane as a Building Block for Bifunctional Camphor Derivatives. ChemCatChem, 2013, 5(11): p. 3351-3357, https://doi.org/10.1002/cctc.201300344.

Wiemann, L.O., Faltl, C., Sieber, V. Lipase-mediated Epoxidation of the Cyclic Monoterpene Limonene to Limonene Oxide and Limonene Dioxide. Zeitschrift für Naturforschung, 2012, 67b, 1056-1060, https://doi.org/10.5560/znb.2012-0167.

Reiter, J., Strittmatter, H., Wiemann, L.O., Schieder, D., Sieber, V. Enzymatic cleavage of lignin β-O-4 aryl ether bonds via net internal hydrogen transfer. Green Chemistry, 2013, 15(5): p. 1373-1381, https://doi.org/10.1039/C3GC40295A.

Reference projects

Duration: October 2017 – January 2021 / February 2021 – January 2024

PFIFF / PFIFFIG

Polymer fibers from biobased furanoates targeting industrial grade

The aim is to develop a process for the purification of furandicarboxylic acid (FDCA).

Duration: July 2019 – June 2022

ChitoMat –

Holistic Chitin conversion to materials for 3D printing application and performance animal feed additives

Holistic Chitin conversion to materials for 3D printing application and performance animal feed additives.

Duration: February 2019 – June 2022

Xylophon –

Development of a biotechnological platform for the utilization of xylan-enriched biomass waste streams for the production of sustainable lubricant additives

Duration: October 2018 – September 2022

Liberate –

Lignin Biorefinery Approach using Electrochemical Flow

The aim is to convert low-cost lignin feedstock into high-value and biosustainable chemicals such as vanillin or building blocks for biopolymers by electrochemical processes.  

 

Duration: April 2017 – March 2020

TerPa –

Terpenes as building blocks for biobased polyamides

In the TerPa project, which is funded by the BMEL via the FNR, amorphous or semi-crystalline polyamides are being developed from terpenes produced as waste in wood processing. In this way, we aim to open up new areas of application for these high-performance materials.