Hydrophobic treatment of textiles with biobased chitosan

Chitosan in the textile industry

Chitosan, which can be obtained as a residue from insect breeding, industrial fermentation or fishery waste, is already being used in the textile industry as a biobased and environmentally-friendly sizing agent. Due to its chemical structure – with binding points for further functionalities – the renewable biopolymer is also suitable for sustainable refinement and fluorine-free hydrophobic treatment of cotton, polyester and blended fabrics.

Our development

Hydrophobe Ausstattung
© Fraunhofer IGB
Hydrophobic equipment

In the HydroFichi and ExpandChi projects, which were funded by the German Federal Ministry of Education and Research, we at Fraunhofer IGB and our partners from the textile industry were able to develop chitosan-based, water-repellent finishes. The chitosan-based hydrophobic equipment can replace PFAS in applications with low to medium requirements. The technology used is based on a modification of the chitosan backbone with activated structures or molecules that exhibit the desired hydrophobic properties. Chitosan acts in this case as a matrix. The cross-linking on the textile is then carried out either chemically or with biobased cross-linkers. When possible, the cross-linkers were functionalized biotechnologically.

Benefits and technological readiness

Scaling at the company Knopf's Sohn
© Knopf’s Sohn
Scaling at the company Knopf's Sohn

In addition to the water repellant effect of the coated textile, which lasts even after several washes, the finish also improves the abrasion resistance of the textile fabric. The all-in-one formulation can be applied to the fabrics using processes common in textile technology, even on a larger scale. A large textile sample will be presented at the 2025 World Expo in Osaka. Research shows few incompatibilities with other formulation ingredients. This allows the combination of water repellency with other finishes.

Collaboration

We have already successfully adapted the water-repellent, chitosan-based finish to other materials (paper and cardboard), which is very interesting for the packaging industry. With appropriate research, we can produce customized derivatives of chitosan for other applications, such as adhesive coatings or biobased binders for the wood processing industry. In addition, the chemical and biotechnological modifications developed in the ExpandChi project can also be transferred to other polysaccharides for the production of further functionalities. We are happy to investigate further applications and utilization strategies on behalf of our customer or in a funded project.

Reference projects
and further information

 

February 2021 – January 2024

ExpandChi

Expanding the possible applications of renewable raw materials in textile finishing based on the biopolymer chitosan

A project coordinated by Fraunhofer IGB has successfully demonstrated how textiles can be finished using chitosan in combination with bio-based hydrophobic molecules – as an environmentally friendly alternative to perfluorinated chemicals. This innovation could replace PFAS finishes with fewer requirements. The developed formulas have already been successfully adapted to various materials, including paper and cardboard.

 

August 2017 – January 2021

Hydrofichi

Bio-based hydrophobic and dirt-repellent finish for the substitution of pPerfluorochemicals (PFCs) on textile surfaces with chitosan derivatives

The aim of the Hydrofichi project is to modify textile surfaces using renewable raw materials in order to replace environmentally harmful and toxic agents that have been used up to now. For this purpose, a chitosan-based hydrophobic finishing of textiles is being developed.