Nutrient recovery from manure

Liquid manure is a waste product of agriculture that is produced on a large scale. However, it contains valuable nutrients and other useful substances – which is why it has been used as fertilizer in agriculture for many years. On the one hand, it can be used to cover the nutrient needs of plants, while on the other hand, it can be used to maintain soil fertility.

In areas with intensive livestock farming, however, spreading on the field is not always possible because the soils in these regions are often already oversaturated with nutrients. As a result, the accumulation of nitrate in the groundwater, for example, can pose a serious problem. Therefore, excess liquid manure from regions with intensive animal husbandry must be stored temporarily, transported to less polluted regions in need of liquid manure, or treated to at least compensate for seasonal peaks.

Fraunhofer IGB is developing processes for the further use of liquid manure, in particular for the recovery of valuable ingredients such as phosphorus or nitrogen.

Recovery technologies

Phosphorus recovery

The fact that liquid manure is used as fertiliser is due to its high phosphorus content. Since this can be used even more effectively in its pure form, the Fraunhofer IGB is developing technologies for recovering phosphorus from liquid manure.

Nitrogen recovery

In addition to phosphorus, nitrogen is also a valuable component of liquid manure, which is used as a fertilizer, but also plays an important role in organic chemistry for industry, for example.

Stabilization through drying, torrefaction or carbonization

In the production, preparation and processing of solids, drying is usually an essential process step. Drying processes are used, for example, to stabilize the shape of granulates, pellets or powders.

Torrefaction aims to increase the mass-related energy density and thus the calorific value of the raw material. It also increases the transport and storage capability of the raw material.

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Reference projects

December 2023 – September 2025

Project Innovative Manure Management (PIGM)

Feasibility study for a demonstration plant for the sustainable and economic conversion of liquid manure into specific plant additives in the circular economy

 

PIGM is a circular economy concept for agricultural and horticultural resources. Following the successful piloting of the BioEcoSIM process, a feasibility study is to be conducted to prepare the planning and construction of a demonstration plant for the recovery of nutrients from liquid manure.

 

March 2018 – September 2026

Innovation partnership Cométha

 

In the Greater Paris area, several million people generate enormous amounts of waste and wastewater. The research partnership Cométha was established to develop the co-digestion of organic waste (biowaste, horse manure, residues) and sewage sludge. The IGB is involved in one of the research consortia. A new modular solution for digesting organics to biogas and recovering inorganic nutrients is being tested here. In the three-step project, a highly efficient industrial plant is planned and built after laboratory-scale testing and pilot operation on site.

April 2019 – March 2022

abonoCARE® –

Materials and technologies for nitrogen recovery from aqueous material streams

 

In the “abonoCARE®” project, nine small and medium-sized enterprises (SMEs) have joined forces with six research institutions in order to develop economic value chains for nutrient recycling from organic residues and to offer sustainable high-performance fertilizer products for efficient agriculture. For this purpose, different technologies for the processing and formulation of organic residues are being developed.

 

December 2015 – November 2017

PhosKa-Demo –

Further development of a sustainable process for phosphorus and potassium recovery from liquid waste through to market maturity

 

In the project "PhosKa-Demo" funded by the German Federal Ministry for Education and Research (BMBF), we have scaled up a sustainable process for the treatment of liquid manure and tested it in continuous operation. A fertilizer containing phosphorus and potassium that demonstrably enhances the properties of plants is recovered from manure by precipitation. The process concept had previously been developed as part of the EU-funded BioEcoSIM project.

October 2012 – September 2016

Pig manure as a valuable resource – BioEcoSIM

 

The project aims to convert the constituents of the slurry into various fertilizers: biochar as a phosphorous-rich organic soil improver as well as mineral fertilizers such as ammonium sulphate, calcium phosphate and magnesium ammonium phosphate (struvite).