Modified Biopolymers

By means of chemical modification, we specifically customize biopolymers such as gelatine, chitosan or inulin to suit different requirements depending on the area of application. By introducing a wide range of chemical groups, we can thus modify, for example, the viscosity, solubility or charge of the biopolymer in a targeted manner, enabling processes to be tailored more sustainably and efficiently.

Application-specific modification of biopolymers for coatings, encapsulation and 3D printing

Modification reaction in the 1 liter reactor.
© Fraunhofer IGB
Modification reaction in the 1 liter reactor.

By introducing crosslinkable or hydrophobic groups we create more stable and insoluble systems, for example for drug delivery applications (encapsulation of active ingredients with modified inulin) or for functional coatings (water-repellent layers on textiles with modified chitosan).

The modification of biopolymers is also of interest for printing or 3D printing processes, as this enables, among other things, the viscosity to be adjusted independently of temperature.

 

Adjustment of parameters for variable modification degree

In order to achieve optimal conversion and variable degrees of modification of the biopolymers, various parameters can be adjusted as required during modification, such as the temperature, the pH by using a buffer or a titrator, or the dosage of the reagents. Furthermore, we use the possibility of modification under inert gas or vacuum (for oxygen-sensitive reagents) or also under UV exclusion (for light-sensitive reagents).

 

Biopolymers being used

  • Gelatine
  • Chitosan
  • Inulin
  • Hyaluronic acid
  • Chondroitin sulfate
Purification of modified biopolymers via a tangential flow system.
© Fraunhofer IGB
Purification of modified biopolymers via a tangential flow system.

Purification of modified biopolymers

Various purification methods, such as dialysis or tangential flow filtration, further assure rapid elimination of unwanted substances in the product.

Low-temperature drying processes such as freeze-drying or spray-drying ensure gentle drying of the modified biopolymers and enable the product to be obtained in various forms, e.g. as a powder.

 

Modification on a milligram to gram scale

The modifications can be carried out in different scales, from a few milligrams up to 100 grams, depending on the biopolymer.

 

Chemical modification of biopolymers.
© Fraunhofer IGB
Chemical modification of biopolymers.

Applications and uses of modified biopolymers

Freeze-drying of modified biopolymers.
© Fraunhofer IGB
Freeze-drying of modified biopolymers.

Drug delivery and encapsulation

By attaching crosslinkable or hydrophobic groups, more stable and insoluble systems can be created, among other things. For example, modified inulin can be used in drug delivery systems for the encapsulation of active ingredients, or modified chitosan can be used in the production of functional water-repellent layers on textiles.

 

3D printing processes

The modification of biopolymers is also of interest for printing and 3D printing processes, as it allows, among other things, the viscosity to be adjusted independently of temperature.

Overview on application areas

 

  • Active ingredient release
  • Encapsulation of active ingredients
  • Coatings for medical devices
  • Coatings for textiles
  • Inks and formulations for bioprinting
  • Biosensorics
  • Diagnostics
  • Beauty and cosmetics

Reference projects in the medicine and health area

 

January 2017 – December 2020

N2B-Patch

Development of an intranasal form of therapy for the treatment of multiple sclerosis

In the EU-funded research project “N2B-patch”, an international consortium is developing an intranasal application platform for biopharmaceutics against diseases of the central nervous system (CNS). Using the treatment of multiple sclerosis as an example, the "Nose2Brain“ approach intends to transport active substances formulated in biomaterials directly through the nose to the brain.

 

January 2017 – December 2019

Dyna-Implant

Personalized orthopedic implants through biomechanical stimulation of hybrid materials

There is an increasing interest in personalized therapies for the treatment of injuries or age‑related degeneration of cartilage tissue. One solution is the production of individual cartilage implants using additive manufacturing methods. For this purpose, Fraunhofer IGB is developing gelatin‑based hybrid hydrogels that mimic the natural tissue environment of cartilage cells and thus promote the biofunctionality and matrix production of the cells.

 

November 2011 – October 2015

ArtiVasc 3D

Artificial vascularized carrier systems for 3D tissue regeneration.

The supply of nutrients to multilayered cell layers is a hitherto unsolved challenge in regenerative medicine.

Reference projects in textile functionalization

 

February 2021 – January 2024

ExpandChi

Expanding the possible applications of renewable raw materials in textile finishing based on the biopolymer chitosan

A project coordinated by Fraunhofer IGB has successfully demonstrated how textiles can be finished using chitosan in combination with bio-based hydrophobic molecules – as an environmentally friendly alternative to perfluorinated chemicals. This innovation could replace PFAS finishes with fewer requirements. The developed formulas have already been successfully adapted to various materials, including paper and cardboard.

 

August 2017 – January 2021

Hydrofichi

Bio-based hydrophobic and dirt-repellent finish for the substitution of pPerfluorochemicals (PFCs) on textile surfaces with chitosan derivatives

The aim of the Hydrofichi project is to modify textile surfaces using renewable raw materials in order to replace environmentally harmful and toxic agents that have been used up to now. For this purpose, a chitosan-based hydrophobic finishing of textiles is being developed.