Chitin is the second most abundant biopolymer on earth after cellulose. It is used, for example, in tanks of crustaceans and insects as a scaffolding substance and is therefore produced in large quantities as waste in aquaculture and fisheries. Chitin can be broken down by many bacteria by chitinases. The linear, insoluble homopolymer of beta-1,4-linked N-acetyl glucosamine units (NAG) is split into oligo- or monomers.
At Fraunhofer IGB we are developing an enzymatic process in which chitin is degraded to monomers. These can then be hydrothermally converted into easily modifiable basic building blocks of biobased polymers. In a first step, we used enrichment cultures to search for organisms that produce new chitinases that are not yet protected by patents.
Laboratory experiments with the isolates have shown that the production of chitinases is growth-coupled and the enzymes are secreted into the culture medium. The enzyme cocktail is first produced in a two-stage process and then used to generate chitin sales after separation of the biomass. In this way, we have succeeded in completely converting a 1 percent chitin suspension into NAG.