Microbial Catalysis

The metabolism of microbes is able to convert a variety of substrates into a multitude of chemical compounds. We take advantage of this principle and use microorganisms in integrated power‑to‑X‑to‑Y‑process cascades to convert simple C1 compounds like methanol or formic acid (which are directly accessible from CO2) into valuable chemical products through fermentation. In addition, we are working on next-generation sugar substrates, such as xylose, which can be derived from hemicellulose.

We use modern methods of genetic engineering to achieve this. By modeling the metabolism with connected metabolic engineering and synthetic biology, we can systematically influence and improve the metabolism of microorganisms and develop efficient production strains. This allows us to combine the scalability of power‑to‑X with the versatility of industrial biotechnology and to produce numerous commercial products from CO2.

© Fraunhofer IGB

New possibilities of CO2-based value chains by combining power-to-X and industrial biotechnology

Detailed view of a bioreactor for growing large amounts of biomass of M. extorquens AM1.
© Fraunhofer IGB
Detailed view of a bioreactor for growing large amounts of biomass of M. extorquens AM1.
Isolated dye from bioreactor cultivations of M. extorquens AM1 on methanol or on formic acid (formate) as substrate.
© Fraunhofer IGB
Isolated dye from bioreactor cultivations of M. extorquens AM1 on methanol or on formic acid (formate) as substrate.

Power-to-X-to-Y cascade processes: Combining Power-to-X and Industrial Biotechnology

Linking Power-to-X and CCU processes along with their advantages in terms of scalability and sustainability with the synthetic potential of Industrial Biotechnology – that is the major goal of our research on Power-to-X-to-Y process cascades.

The principle is based on chemical or electrochemical conversion of CO2 to methanol or formic acid and the subsequent fermentative conversion of these soluble C1 compounds by methylotrophic or formatotrophic microorganisms. The CO2-based substrates methanol and formic acid replace sugar as a conventional substrate in biotechnology and enable fermentation independent of food-relevant raw materials.

 

Our development

In addition to our work on chemical and electrochemical CO2 reduction (see above), the research focus in the field of Power-to-X-to-Y process cascades primarily lies on the development of suitable microbial production strains.

We use metabolic engineering methods and systems biotechnology approaches to create tailor-made cell factories that specifically convert C1 substrates into, e.g., organic acids, amino acids, diamines. These, in turn, can be used as monomers for the production of various and diverse plastics.

Furthermore, we work on the interfaces between technical CO2 reduction and fermentative downstream process and coordinate process control and material flows in such a way that process integration is as smooth and efficient as possible.

Benefits and technological readiness

By combining Power-to-X with Industrial Biotechnology to create Power-to-X-to-Y process cascades, the recycling of CO2 in CCU applications is no longer limited to the synthesis of simple products (“X”) such as methanol or formic acid. Rather, they can serve as raw materials for future (bio)refineries, in which more complex and valuable platform chemicals (“Y”) are produced through suitable process cascades.

The advantage of using methanol and formic acid as substrates lies primarily in their solubility in water, which allows for comparatively easy fermentation.

The current technological readiness of this approach is still at research level. We are currently working specifically on the development of high-performance production strains and efficient fermentation processes in order to achieve product yields and concentrations of industrial relevance.

At a glance

  • Complex products with high value-added potential from purely renewable sources
  • Sustainable production for a circular economy
  • Independence of fossil fuels
  • No competition with food production

Our services

  • Microbial strain development through metabolic modeling and engineering
  • Fermentation (laboratory scale) of C1 substrates (e.g., formate, methanol), sugars and other biogenic raw materials into chemical products
  • Biobased polymer building blocks
  • Microbial electrosynthesis
Separation smear for isolation of single colonies of M. extorquens AM1 on a methanol-containing minimal medium agar plate
© Fraunhofer IGB
Separation smear for isolation of single colonies of M. extorquens AM1 on a methanol-containing minimal medium agar plate

Collaboration

In the field of microbial strain development and downstream processing (DSP), we collaborate in particular with partners from the scientific community. However, we are also looking for collaboration with partners from industry for the application of biotechnological processes and for the application of biotechnologically synthesized products. These products are of particular interest to companies in the chemical industry, such as producers of “green” polymers or products made from sustainable platform chemicals.

Further information

Methylotrophic yeasts for industrial biotechnology

Process cascades for the synthesis of chemical products from CO2 with synthetic methylotrophic yeasts as production strains

Biotechnological production of organic acids from methanol

Metabolic engineering of Methylorubrum extorquens for the targeted production of simple difunctional organic acids

Blog series "Making money with CO2"

As a result of the inclusion of CO2 emissions from the combustion of fossil fuels in the traffic and heating sector in national emission trading, taken effect at January 1, 2021, climate change is now also financially noticeable. Regarding this, open questions remain within the industry: Can the costs for companies triggered by CO2 emission pricing be reduced?

 

Is it possible to decrease CO2 discharge by innovative and biointelligent processes or process chains and alongside making money?

Dr. Jonathan Fabarius deals with these questions in his German blog articles.

Reference projects

 

November 2023 – October 2026

ECOMO –

Electrobiocatalytic cascade for bulk reduction of CO2 to CO coupled to fermentative production of high value diamine monomers

ECOMO unites bioelectrocatalysis, biohybrid materials sciences, organic synthesis, technical microbiology, and process engineering for CO gas fermentation to acetate and a subsequent fermentative production of diamines.

 

 

January 2021 – December 2023

Fraunhofer Lighthouse Project "ShaPID"

Shaping the Future of Green Chemistry by Process Intensification and Digitalization

Global challenges in climate protection and resource efficiency, coupled with societal demands for a green, sustainable chemistry, have led the chemical industry to set ambitious goals for defossilizing its production processes and establishing a circular, climate-neutral material and energy conversion.

 

April 2021 – December 2021

EVOBIO-Demo

Technologies for the wastewater treatment plant of the future

Green methanol can be produced easily from CO2 and renewable energy. The joint research project EVOBIO, funded by the BMBF and Fraunhofer, was continued in the follow-up project EVOBIO-Demo by a Fraunhofer consortium consisting of the Fraunhofer institutes IGB, UMSICHT and IMW. Here, the focus is on the further development of a biotechnological production route for an organic acid from methanol.

 

August 2020 – December 2020

EVOBIO

Evolutionary bioeconomic processes – Integrative use of material flows to produce optimized materials for innovative products in bioeconomic process cycles

Production processes lead to harmful emissions and non-recyclable waste and wastewater. In the EVOBIO project, process concepts were therefore developed and exemplarily demonstrated in order to be able to utilize material flows, materials and products completely – in resource-conserving process cycles and through reuse without residues.

 

March 2016 – November 2019

CELBICON

Cost-effective carbon dioxide conversion into chemicals

Processes to utilize the greenhouse gas carbon dioxide (CO2) will be a central building block of a future climate-neutral and resource-efficient circular economy. Researchers from Fraunhofer IGB have developed and validated such a process chain in collaboration with partners from academia and industry in the course of the EU-funded project CELBICON.